E-Axle Test Systems

The test system (TS) for integrated perfection.
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Businesses and political leaders are committed to making vehicles emission-free. With this shift towards electrification comes a demand for test systems that focus solely on e-axles. At AVL, we develop e-axle solutions that can be easily installed without impacting the productivity of your engineering facility. This is made possible by our newly developed AVL E-Axle TS™, which has a small footprint and can be installed on any industrial floor. This turnkey solution eases development effort, as well as cost and time pressures.

The AVL E-Axle TS™ delivers a system ready for productive testing that fulfills the requirement of thermal and service lifetime validation. Pre-configured standardized cycles for lifetime validation and temperature aging in operation of e-drives can be easily combined with your duty cycles

History

Our market-leading testbeds enable development activities such as lifetime tests and various speed and torque tests. However, without requiring high parametrization effort, “no throttle tests” (e-drive without control unit) are made easy. This means that only the torque interface to the e-drive is necessary. Our climatic chamber and conditioning systems enable testing under different climatic and humidity conditions. This type of testing, such as HTOE and PTCE, is mandatory in e-drive development. The climatic chamber operates in a temperature between -40 °C and 85 °C.

Challenge

The AVL E-Axle TS™ is a complete solution for developing, testing, verifying, and validating your e-axle, independently if it is a single motor or a dual motor axle. It is designed to determine and analyze electrical, mechanical, and thermal characteristics, as well as for service lifetime and thermal endurance testing.

Challenge
E-Axle TS™ – Solution Sheet

Productive testing at your facility seven months after order.

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E-Motor Test Systems

AVL has a wide portfolio consisting of dedicated e-motor test systems, software, tools, and processes to test and validate these modern e-drive systems in shortest time and with highest quality standards.

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  • Productive testing at your facility 7 months after order
     
  • Plug and play installation
     
  • Small footprint, designed for the industrial floor
     
  • Pre-configured automation system
     
  • Integrated climatic chamber
     
  • Integrated galvanic isolated DC source for your e-drive

Your reliable partner in e-axle testing solutions

AVL’s comprehensive worldwide network of experts allows best customer vicinity, ensuring consistent and connecting testing fields globally. Wherever your R&D challenges take you, we are always close at hand, ready to provide the service you need.

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> 70

years of experience

> 5000

employees worldwide for testing solutions

> 30

countries covered by the global network

> 7000

testbeds installed worldwide

> 80

turnkey projects

See what drives us and explore our latest developments
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